Saturday 8 June 2013

Roll Forming Line


Roll forming is one of the fastest growing industries today. If you are not yet familiar with it it is the process of shaping or fabricating pieces of metal to convert it into other metal forms. Coils and other metal sheets enter through the roll forming line machines. Pressure is applied in the metals to contour it to the desired shape and form. The finished product is used in different companies and machine parts. There are several companies that offer roll forming services, but if you think your business needs it more often, you may want to consider buying your own roll forming machines. In purchasing your own line of machines, you must consider the following factors:

What kind of roll forming line machines do you need?
Basically, there are two kinds of roll forming equipment the lightweight and the heavy-duty machines. The first one is intended for mobile use, thus it can be brought to the site where it will be needed. This type is known as the work-site equipment. It is often used by those companies who offer roll forming services, because some clients prefer to have the roll forming process in their site. On the other hand, the heavy-duty roll forming equipment needs to be secured on a concrete floor. It is not portable like its lightweight counterpart, thus it is called an in-plant equipment. You have to identify first what kind of equipment your company needs, as both have advantages and disadvantages.
Cost
The cost of the machine varies, but it is a bit expensive for companies that are just starting out. The quality of brand new machines, especially the latest units are quite excellent, but if you are really short on budget you can try buying slightly used machines to save. You can also search online to get more discounts and free shipping.

Cold Roll Forming Machine


Roll forming machines, also known as roll form machines, bend metal into preset shapes. They bend a long strip of steel that is coiled in a specific way by passing a strip metal through consecutive rolls. Every roll performs an incremental role of bending until the desired design is obtained. This technology is being used in office furniture, automotive, material handling and industrial and trade use.
This machine can produce many cross section profiles although it requires a crafted set of roll tools for that. The rolls are designed with a pattern similar to that of a flower. Simulation is used in these machines to lessen the number of stands and materials. Materials designed by such machines are light and strong. They do not need to go undergo the processes of finishing or paint.
The material obtained from roll forming machines is very economical. They are the primary choice of companies for reduction of cost in manufacturing and also time. It can provide the furnished shapes of exact length. It reduces the manufacturing space and minimizes scrap loss. Also, labour cost is greatly lowered.

Roll Form Machine


We designs and manufactures Roll Forming Machines and cold-roll former for shaping sections from ferrous and non-ferrous metal sheets and strips. The process of cold roll-forming employs a series of pairs of matching profiled rolls through which metal strip is passed without the application of heat. 

Fabricated using the best grade components, these machines are widely appreciated for their application specific design, precision functionality and optimum performance.

Arch Sheet Roll Forming Machine


Being one of the most distinguished names in the industry, we are engaged in manufacturing and exporting an impeccably engineered range ofMetal Roofing Sheet Molding Machine. At our end, we are expert in manufacturing these sheet molding machines in different specifications. Our offered Metal Molding Machine is quite in great demand in global market for its precise engineering, smooth performance and excellent durability. Only quality tested raw materials are used for manufacturing these molding machines.

Rolling Shutter Roll Forming Machine



We are the manufacturers, suppliers and exporters of supreme quality rolling shutter forming machines. These machines are exclusively built with highly tensile and sturdy material to provide it with a long life. These machines require not much maintenance and works more efficiently. These machines are proved to give much output in lesser time and are good to keep running for long time without fatigue. These machines produce lesser vibration and heat which makes it more efficient and low in energy consumption. Our clients can obtain these rolling shutter forming machines from us at exclusive price range. 

Features : 
Long lasting and sturdy. 
Requires not much maintenance. 
Lesser wastage of power and more work throughput. 
Extremely high work output.

Highway Guardrail Roll Forming Machine


Our company has gained immense recognition in this domain for manufacturing and exporting an excellent assortment of Guard Rail Forming Machine. These rail forming lines are specially manufactured at our production unit using superior grade of raw material and components. Our offered Guard Rail Forming Machine is erected on the side of the roads so as to keep people or vehicles away from dangerous and off-limits areas. All the rail forming lines are highly acclaimed among our clients for their sturdy structure, excellent durability and unmatched quality.

T Grid Roll Forming Machine


Components for the Machine:- 
This T-Grids Roll Forming Machine consists of mechanical uncoiler, coil sheet guiding device, main roll forming system, puching device, post-cutting device, Hydraulic station, PLC control system and support table. 

Technical Parameters of our T-Grids Roll Forming Machine:- 
Suitable material : galvanized steel sheet 
Yield strength : Q235 or 34Ksi 
Thickness : 0.4mm-0.7mm 
Forming Speed : about 15m/min (excluding in cutting time) 
Power Requirement : Main motor power: 2.2Kw (Depend on final design) 
Hydraulic station power: about 2.2 Kw (Depend on final design) 
Mechanical decoiler : Max. Capacity: 3000kgs 
Control system : Mitsubishi PLC and converter 
Type of cutting : after roll-formed and length-set cutting 
Electric condition : 380V/3Phase/ 50HZ 
Machine Dimension : about 7m×0.9m× 1.6m (Depend on final design) 
Total weight : about 3000kg

Metal Stud Track Roll Forming Machine




We supply and manufacture metal stud Roll Forming Machines for small to large-scale production volumes. The main differences are in the machine construction and in the production speed. 

By combining all types of additional equipment from our wide range the whole production process for machine constructions can be made as efficient and automated as possible. A reliable and powerful Decoiler is an essential part of fluent operation. Our Decoilers are available in 5 to 10 ton coils to meet your exact requirements. An automated Stacker can be equipped with either a belt conveyor or a motorized roller line. When the roll former is equipped with a pre-cutter there is no waste left while changing the coil. 

Wide Range of Uncoilers is offered to meet specific needs Hydraulic or Manually expandable Mandrel. Single or Twin Head (Duplex) Type. Motorized or Non-Driven Uncoiler are available. 

All of our machinery meets safety requirements. Parts used in our control units are universal and can be easily found worldwide. 

The process is quite cost effective for large production runs, although sometimes roll-forming is utilized regardless of quantity, when dimensional consistency is of tantamount importance. 

We design Tailor made Roll Former for specific need like Hydraulic Lifted single stage Roll Former for Transformer Radiator Plate. Sliding Base type Roll Former for Just in time size change over.

Steel Frame Roll Forming Machine


Machine advantage: 
-Fully automatic line 
The whole manufacturing process is automatic. Size making, web punching, 
assembly hole cutting, roll forming in shapes. 
-Available of galvanized steel sheet, colored plates or black steel as the raw material 
- Web punching, Lip&web notching, dimple for screw 
-Strong structures, adopting independent stand style 
-PLC control system, control the length as well as the quantity 
-Running Steady and endurable 
-Easy to operate

Pop Section Roll Forming Machine


We provide to our valued costumers a superior quality Metal Stud Roll Forming Machine. Due to high quality and durability these Metal Stud Roll Forming Machine are famous among its user. These products are available in market at most economical rates. Our products are highly appreciated by our clients in the market. 

Maximum sheet width that can be formed 600 mm 
Maximum sheet thickness in G I Strips that can be formed 1 mm 
Vertical distance between shafts 100 mm 
Horizontal distance between shafts 190 mm 
Number of forming stations 9 nos. 
Vertical 7 nos. 
Total HP for Line 3(ABB) 
Speed of the machine 4mt/minute 
Size of machine 1600 x 800 x 1100 mm 

A) De coiler 2 ton cap. 
B) Entry Gate with 
C) Roll Forming Line with 9 stations, 1 Gear Boxes & 5 H.P. electrical. 
D) Control Panel semi auto 
E) Cutting Unit

Drywall Roll Forming Machine


4.Main Forming Machine 
4.1 Shaft diameter 50mm 
4.2 Roller Material: Cr12 
4.3 Stations: 12 stations 
4.4 Transmission: gear wheel 
4.5 Forming speed: 0-20m/min (without 
punching) 
4.6 Motor: 5.5kw 

Door Frame Roll Forming Machine


Our industry provide to our clients an excellent quality Door Frame Roll Forming Machine. Due to high quality and durability these Door Frame Roll Forming Machine are famous among its user. These products are available in market at most economical rates. Our products are highly appreciated by our costumers in the market. 

Maximum sheet width that can be formed 350mm 
Maximum sheet thickness in CRCA Strips that can be formed 3 mm(M.S.) 
Horizontal distance between shafts 400mm 
Number of forming stations 14 nos. 
Vertical station 12 nos. 
Total HP for Line 16 
Speed of the machine 4mt/minute 
Size of machine 6300 x 1200 x 1000 mm

Ceiling Section Roll Forming Machine


We are instrumental in providing to our valuable customers excellent quality Ceiling Channel Roll Forming Machine which is available with following Features:- 
A) De coiler 2 ton cap. 
B) Entry Gate with 
C) Roll Forming Line with 9 stations, 1 Gear Boxes & 5 H.P. electrical. 
D) Control Panel semi auto 
E) Cutting Unit 

Clients can avail this Ceiling Channel Roll Forming Machine at industry leading prices from us.

Floor Deck Roll Forming Machine


Our Floor Deck Roll Forming Machines are available in various sizes and specifications. Our company has sourced advanced processing equipment, absorbed world-class technology and high-caliber talents from at home and abroad. Over the years, our company has achieved great success in providing customers from all over the world with solid machines featuring high technical content, optimized structure, reliable performance and easy operation. Our roof tile roll-forming systems and sandwich panel laminating systems has won widespread recognition among customers throughout China, Russia, Ukraine, Uzbekistan, Tajikistan, Nigeria and Papua New Guinea

Hi Rib Roll Forming Machine


We are one of the reputed organization engaged in providing superior quality Hi Rib Roll Forming Machine. These Hi Rib Roll Forming Machine are good demand in the market due to high quality and durability. These products are available in market at competitive rates. 

Maximum sheet width that can be formed 350mm 
Maximum sheet thickness in CRCA Strips that can be formed 3 mm(M.S.) 
Horizontal distance between shafts 400mm 
Number of forming stations 14 nos. 
Vertical station 12 nos. 
Total HP for Line 16 
Speed of the machine 4mt/minute 
Size of machine 6300 x 1200 x 1000 mm 

A) D coiler 5 ton cap. 
B) Punching press 20 tone 2 nos. 
C) Entry Gate with 
D) Roll Forming Line with 14 station, 7 Gear Boxes & 10 H.P. electrical. 
E) Control Panel semi auto 
F) Cutting Unit (Hydro.)

Trapezoid Sheet Roll Forming Machine

We offer to our clients superior quality Trapezoid Roll Forming Machine. Due to high quality and durability these Trapezoid Roll Forming Machine are famous among its user. These products are available in market at most economical rates. Our products are highly appreciated by our clients in the market. 

Maximum sheet width that can be formed 350mm 
Maximum sheet thickness in CRCA Strips that can be formed 3 mm(M.S.) 
Horizontal distance between shafts 400mm 
Number of forming stations 14 nos. 
Vertical station12 nos. 
Total HP for Line 16 
Speed of the machine 4mt/minute 
Size of machine 6300 x 1200 x 1000 mm 

A) D coiler 5 ton cap. 
B) Punching press 20 tone 2 nos. 
C) Entry Gate with 
D) Roll Forming Line with 14 station, 7 Gear Boxes & 10 H.P. electrical. 
E) Control Panel semi auto 
F) Cutting Unit (Hydro.)